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Pneumatic ControlPID OperationSteam Service

TLV PN-COSR-16 Pneumatic Control Valve for Steam

TLV PN-COSR-16 remotely controllable pneumatically actuated control valve for steam. Features precise pressure control, automatic PID operation, and flanged connections for DN 15-50.

TLV PN-COSR-16 Pneumatic Control Valve for Steam

The TLV PN-COSR-16 is a pneumatic control valve designed for remotely controlling steam pressure. Based on the proven structure of the COSR pressure reducing valve, it is highly suitable for steam heating processes. The rapid response pneumatic actuator precisely adjusts the valve position to ensure accurate pressure and temperature control.

TLV PN-COSR-16 product exterior

Features

  • The rapid response pneumatic actuator precisely adjusts the valve position to ensure accurate pressure control.
  • Large surface area integral screen for pilot valve extends trouble-free service.
  • Combining with a controller and an electropneumatic transducer enables automatic PID operation.
  • When combined with an air regulator it can be used as a pressure reducing valve to set secondary pressure remotely, and 2 point pressure switching is possible.
  • By adjusting the internal spring load, steam can continue to be supplied at the required lowest set pressure even with motive air cut off (emergency case).

Control Note

Can be used to control process temperature if desired temperature is controllable using secondary pressure within the adjustable pressure range.

Specifications

SpecificationCast Iron (FC250)Ductile Cast Iron (GGG40.3)Cast Stainless Steel (CF8/CF8M)
ConnectionFlanged (ASME/DIN)Flanged (ASME/DIN)Flanged (ASME/DIN)
SizeDN 15, 20, 25, 40, 50DN 15, 20, 25, 40, 50DN 15, 20, 25, 40, 50
Max. Operating Pressure (PMO)13 barg16 barg16 barg
Max. Operating Temperature (TMO)200 °C220 °C220 °C
Primary Pressure Range2 - 13 barg2 - 16 barg2 - 16 barg
Adjustable Pressure Range10 – 84% of primary pressure10 – 84% of primary pressure10 – 84% of primary pressure
Minimum Adjustable Flow Rate5% of rated flow rate5% of rated flow rate5% of rated flow rate
Motive MediumOil-free air (filtered to 5 μm)Oil-free air (filtered to 5 μm)Oil-free air (filtered to 5 μm)
Required Motive Air[Secondary pressure + 1] barg[Secondary pressure + 1] barg[Secondary pressure + 1] barg

Pressure Limits

Maximum pressure for adjustable pressure range is [Motive air pressure - 1] barg. Differential pressure must be between 0.7 – 8.5 bar.

Cv & Kvs Values

Nominal Valve Size (DN)1520254050
Kvs (DIN)3.35.99.520.631.9
Cv (UK)3.25.79.220.031.0
Cv (US)3.86.911.124.037.2

Configuration

TLV PN-COSR-16 configuration diagram

Dimensions

PN-COSR-16 Flanged DN 15 - 25TLV PN-COSR-16 dimensions DN 15-25

PN-COSR-16 Flanged DN 40, 50TLV PN-COSR-16 dimensions DN 40-50

Usage Examples

Automatic PID Control System (Temperature Control)TLV PN-COSR-16 automatic PID control

2 Point Pressure SwitchingTLV PN-COSR-16 two point pressure switching

Installation Recommendations

In order to ensure stable steam flow, the piping upstream and downstream of the PN-COSR-16 must be straight runs. Maintain a straight piping run of 10 d or more upstream, and 15 d or more downstream.