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ATEX / IECEx Zone 2cURus HazLocCCCPROFINET S2Hot Swap

BURKERT 20114801 8652 AirLINE Valve Island

BURKERT Type 8652 AirLINE valve island optimised for process automation. Features LC display diagnostics, PROFINET S2, Hot Swap, and ATEX/IECEx Zone 2 approvals.

BURKERT 20114801 8652 AirLINE Valve Island

BURKERT Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet, though installation on a standard rail is also possible. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that prevent unplanned actuation due to pressure peaks.

General Technical Data

Product properties
Body MaterialPA (polyamide)
Seal MaterialNBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum number of valve functionsMax. 48
Pneumatic intermediate supplyOptional for the variants with 16, 20 and 24 valve slots
Pressure rangeVac...10 bar
External supply air3...10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Flow rate with Hot SwapFlow reduced by approx. 3%
Operating voltage24 V DC (±10% tolerance)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Digital inputMax. 48
Protection classIII according to DIN EN 61140, VDE 0140
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Degree of protectionIP20, IP65 in closed control cabinets
Ambient temperature-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet.
  • Makes it possible to use more compact control cabinets.
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet.
Product properties
Adapter Plate MaterialStainless steel 1.4301 or Anodised aluminium
Pneumatic connection MaterialStainless steel 1.4401 or Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

BURKERT 20114801 BURKERT 8652 AirLINE Quick Adapter in stainless steel or anodised aluminium

Circuit Functions

Standard Functions

Circuit functionDescription
C (CF C)3/2-way solenoid valve, servo-controlled, with manual override, normally closed
C (CF C)2 × 3/2-way solenoid valve, servo-controlled, with manual override, normally closed
D (CF D)2 × 3/2-way solenoid valve, servo-controlled, with manual override, normally open
H (CF H)5/2-way solenoid valve, servo-controlled, with manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)5/3-way solenoid valve, with manual override. In middle position all ports locked
M (CF M)5/3-way solenoid valve, servo-controlled, with manual override. In middle position ports 2 and 4 ventilated
N (CF N)5/3-way solenoid valve, with manual override. In middle position ports 2 and 4 exhausted
Z (CF Z)5/2-way solenoid valve, impulse variant with 2 coils and manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
Circuit functionDescription
C (CF C)3/2-way solenoid valve, servo-controlled, normally closed
C (CF C)2 × 3/2-way solenoid valve, servo-controlled, normally closed
H (CF H)5/2-way solenoid valve, servo-controlled. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)5/3-way solenoid valve, servo-controlled. In middle position all ports locked

Approvals and Conformities

  • Explosion protection: Optional. As a category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
  • North America (USA/Canada): Optional UL Listed (UL 61010-1) and UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, II, III, Division 2).
  • China Compulsory Certification (CCC): Optional. Products with Ex approval are suitable for import and use for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

BURKERT 20114801 BURKERT 8652 dimensions for 4-, 8- and 12-fold variants

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

BURKERT 20114801 BURKERT 8652 dimensions for 16-, 20- and 24-fold variants

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

Power Supply

  • Communication and displays: 5-pin spring-loaded terminal (24 V DC, CAN_H, SHIELDING, CAN_L, GND).
  • Pneumatic valves: 2-pin spring-loaded terminal (AUX 24 V, GND). The interface plate has a dedicated terminal to which the pneumatic valves' power supply is connected.

Fieldbus Interface

Supports Industrial Ethernet (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) or PROFINET S2 via RJ45 interfaces, as well as PROFIBUS DP and CANopen/büS.

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

BURKERT 20114801 BURKERT 8652 installation situation inside the control cabinet

Product Design and Assembly

BURKERT 20114801 BURKERT 8652 product assembly and interface plate

Electronic Module with Digital Inputs (Optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Module-Based Safety Shutdown (Optional)

Optional connections for module-based safety shutdown (Terminal 1 = valve unit 1, Terminal 2 = valve unit 2, etc.). Connect the connection to a potential-free contact (mechanical switch or relay).

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

BURKERT 20114801 BURKERT 8652 network example configuration

Accessories

Bürkert Communicator Software: The Bürkert Communicator is the most important software component of the EDIP (Efficient Device Integration Platform). It simplifies the configuration and parametrisation of devices equipped with a digital CANopen-based interface, providing a complete overview of cyclic process values and acyclic diagnostic data.

Safety Instructions for Hazardous Areas

WARNING

Danger from voltage:

  • Before working on the device or system, disconnect the power supply and secure against reactivation.
  • In an existing explosive atmosphere, the connection terminals for 24 V supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
  • The Hot Swap function is prohibited in an existing explosive atmosphere unless it can be proven and ensured by suitable test equipment that no explosive atmosphere is present for a certain period.

Danger of explosion due to electrostatic charge:

  • Take appropriate measures to ensure that no electrostatic charge can occur in the potentially explosive area.
  • Only clean the device surfaces by wiping them gently with a damp or antistatic cloth.

INFO

Special conditions for Ex use:

  • For type of protection "ec", install the device in an enclosure that meets the requirements of EN/IEC 60079-0 and EN/IEC 60079-7 with a degree of protection of at least IP54.
  • For type of protection "tc" (dust), install the device in an enclosure with a degree of protection of at least IP6X.
  • Only use the device in an area with a degree of pollution of at least 2 as defined in IEC 60664-1.
  • Ensure that the set value for transient protection does not exceed 140% of the rated peak voltage at the device's supply connections.