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16-BankPROFIBUS DPV1AirLINE QuickHot Swap

BURKERT 20128727 Type 8652 AirLINE Valve Island, 16-Bank, PROFIBUS DPV1

BURKERT 20128727 Type 8652 AirLINE valve island optimized for process automation. Features 16 valve ports, PROFIBUS DPV1, AirLINE Quick adapter, and LC display diagnostics.

BURKERT 20128727 Type 8652 AirLINE Valve Island, 16-Bank, PROFIBUS DPV1

BURKERT 20128727 Type 8652 AirLINE valve island has been especially developed for process automation requirements. This specific configuration features 16 valve ports (2x 3/2-way WWC per position), PROFIBUS DPV1 communication, and an aluminium AirLINE Quick adapter. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that make sure there is no unplanned actuation due to pressure peaks.

Advantages

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product properties
Material
BodyPA (polyamide)
SealNBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24 (16 PCE for this configuration)
Maximum number of valve functionsMax. 48
Pneumatic intermediate supplyOptional for the variants with 16, 20 and 24 valve slots
Performance data
Pressure rangeVac...10 bar (-1 to 10 bar)
External supply air (auxiliary pilot air)3...10 bar
Flow rate QNn value air310 l/min measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure
Flow rate QNn value air with integrated Hot Swap functionFlow reduced by approx. 3%
Nominal operating modeContinuous operation (100 % duty cycle)
Electrical data
Operating voltage24 V DC (Voltage tolerance ±10%)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Nominal current of each valve29 mA (10 mA after power reduction)
Medium data
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air qualityISO 8573-1: 2010, Class 7.4.4
Environment and installation
Storage temperature-20 °C...+60 °C
Ambient temperature-10 °C...+55 °C
Degree of protectionIP20, IP65 in closed control cabinets

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • This makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet
Product properties
Material
AirLINE Quick Adapter PlateStainless steel 1.4301 / Anodised aluminium (Aluminium for this configuration)
Pneumatic connectionStainless steel 1.4401 / Nickel-plated brass (Brass for this configuration)
Product connections
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

BURKERT 20128727 Type 8652 AirLINE Quick Adapter in anodised aluminium

Circuit Functions

SymbolDescription
BURKERT 20128727 CF CCircuit function C (CF C)
3/2-way solenoid valve
Servo-controlled, with manual override
Normally closed
BURKERT 20128727 CF C 2xCircuit function C (CF C)
2 × 3/2-way solenoid valve
Servo-controlled, with manual override
Normally closed
BURKERT 20128727 CF DCircuit function D (CF D)
2 × 3/2-way solenoid valve
Servo-controlled, with manual override
Normally open

Approvals and Conformities

In accordance with the Declaration of Conformity, the product is compliant with the EU Directives. Type Rating (NEMA 250): Type 4X in closed enclosures (8652 with stainless steel variant).

ApprovalDescription
Explosion protectionOptional: As a category 3 device suitable for zone 2/22.
ATEX: BVS 20 ATEX E 031 U II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc
IECEx: IECEx BVS 20.0024 U Ex ec IIC Gc / Ex tc IIIC Dc
North AmericaOptional: UL Listed for the USA and Canada (UL 61010-1). Optional: UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
CCCOptional: China Compulsory Certification (CCC). Products with Ex approval are suitable for import and use for hazardous applications in China.

Dimensions

Variant 16-, 20- and 24-fold

BURKERT 20128727 Type 8652 dimensions for 16-fold variant

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
16-fold without intermediate supply9919810 x M5-15-4

(Dimensions in mm, unless otherwise stated)

Product Connections

PROFIBUS DPV1 D-Sub socket 9-pin

BURKERT 20128727 Type 8652 PROFIBUS DPV1 D-Sub socket 9-pin

PinAssignment
1SHIELDING
2M24 (optional)
3RxD/TxD-P (B-line)
4CNTR-P (optional)
5DGND
6+5 V (supply for terminating resistor)
7+24 V (optional)
8RxD/TxD-N (A-line)
9CNTR-N (optional)

Product Installation

Installation situation of the valve terminal inside the control cabinet

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

BURKERT 20128727 Type 8652 installation situation inside the control cabinet

Safety Instructions for EX Zones

  • Danger from voltage: Before working on the device or system, disconnect the power supply and secure against reactivation. In an existing explosive atmosphere, connection terminals for 24 V supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
  • Hot Swap restriction: The use of the Hot Swap function is prohibited in an existing explosive atmosphere. If it can be proven and ensured by suitable test equipment that there is no explosive atmosphere for a certain period of time, it is permissible to remove/insert valves using Hot Swap during this time.
  • Electrostatic charge: Sudden discharge of electrostatically charged devices or persons can cause an explosion hazard in the Ex area. Take appropriate measures to ensure that no electrostatic charge can occur.