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ATEX/IECEx Zone 2PROFINET S2Hot SwapAirLINE Quick

BURKERT 367523 8652 AirLINE Valve Island for Process Automation

Burkert Type 8652 AirLINE valve island optimized for process automation. Features LC display diagnostics, PROFINET S2 redundancy, pneumatic Hot Swap, and ATEX/IECEx Zone 2 explosion protection.

BURKERT 367523 8652 AirLINE Valve Island for Process Automation

BURKERT Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet, though installation on a standard rail is also possible. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that prevent unplanned actuation due to pressure peaks.

BURKERT 367523 BURKERT 8652 AirLINE valve island

Key Features:

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product propertiesDescription
Body MaterialPA (polyamide)
Seal MaterialNBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum valve functionsMax. 48
Pressure rangeVacuum to 10 bar
External supply air3 to 10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Operating voltage24 V DC (±10% tolerance)
Nominal power per valve0.7 W (0.175 W after power reduction)
Nominal current per valve29 mA (10 mA after power reduction)
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Degree of protectionIP20, IP65 in closed control cabinets
Ambient temperature-10 °C to +55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • Makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet
Product propertiesDescription
AirLINE Quick Adapter PlateStainless steel 1.4301 or Anodised aluminium
Pneumatic connectionStainless steel 1.4401 or Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

BURKERT 367523 BURKERT 8652 AirLINE Quick Adapter in stainless steel or anodised aluminium

Circuit Functions

Circuit functionDescription
C (CF C)3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)5/2-way solenoid valve, Servo-controlled, with manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)5/3-way solenoid valve, With manual override, In middle position all ports locked
M (CF M)5/3-way solenoid valve, Servo-controlled, with manual override, In middle position ports 2 and 4 ventilated
N (CF N)5/3-way solenoid valve, With manual override, In middle position ports 2 and 4 exhausted
Z (CF Z)5/2-way solenoid valve, Impulse variant with 2 coils and manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.

Approvals and Conformities

  • Explosion protection: Optional as a category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
  • North America (USA/Canada): Optional UL Listed (UL 61010-1) and UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2).
  • China Compulsory Certification (CCC): Optional for products with Ex approval suitable for import and use for hazardous applications in China.

Voltage Hazard in Explosive Atmospheres

Disconnect power before working on the device or system. In current explosive environments, connection terminals for 24 V power supply, SIA, EVS, and digital inputs must only be inserted or removed in a de-energized state.

Hot Swap Restriction

The Hot Swap function is prohibited in current explosive environments unless it can be proven and ensured with suitable testing equipment that no explosive atmosphere is present during the procedure.

Dimensions

Variant 4-, 8- and 12-fold

BURKERT 367523 BURKERT 8652 Dimensions for 4-, 8- and 12-fold variants

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

BURKERT 367523 BURKERT 8652 Dimensions for 16-, 20- and 24-fold variants

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Connections

Power supply for communication and displays (5-pin spring-loaded terminal):

  • Red: 24 V DC
  • White: CAN_H (büS connection)
  • Green: SHIELDING
  • Blue: CAN_L (büS connection)
  • Black: GND

Power supply for pneumatic valves (2-pin spring-loaded terminal):

  • Red: AUX 24 V
  • Black: GND

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

BURKERT 367523 BURKERT 8652 Installation situation inside the control cabinet

Product Design and Assembly

BURKERT 367523 BURKERT 8652 Interface plate 24V without modular shut-off

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

BURKERT 367523 BURKERT 8652 Example network configuration with Industrial Ethernet