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Industrial EthernetATEX/IECEx Zone 2Hot SwapIP20 / IP65

BURKERT 20042609 8652 AirLINE Valve Island for Process Automation

BURKERT Type 8652 AirLINE valve island optimized for process automation. Features Industrial Ethernet, LC display diagnostics, Hot Swap, and ATEX/IECEx Zone 2 approvals.

BURKERT 20042609 8652 AirLINE Valve Island for Process Automation

BURKERT Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller. This, therefore, enables a fast overview of the plant status.

The hardware is optimised for installation at the bottom of the control cabinet. Installation on a standard rail is, of course, also possible. Moreover, key pneumatic functions ensure increased process reliability. For instance, check valves in the exhaust air ducts make sure there is no unplanned actuation due to pressure peaks.

Key Features:

  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product propertiesDescription
MaterialBody: PA (polyamide)
Seal: NBR and PUR
Width per station11 mm
Manual overrideLatching, spring return (optional: lockable)
Number of valve slotsMax. 24
Maximum number of valve functionsMax. 48
Pneumatic intermediate supplyOptional for the variants with 16, 20 and 24 valve slots
Pressure rangeVac...10 bar
External supply air3...10 bar
Flow rate QNn value air310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Operating voltage24 V DC (±10% tolerance)
Nominal power of each valve0.7 W (0.175 W after power reduction)
Operating mediumOil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Degree of protectionIP20, IP65 in closed control cabinets
Ambient temperature-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

  • Reduced space requirement in the control cabinet
  • This makes it possible to use more compact control cabinets
  • Reduced installation effort due to hose connections directly at the bottom of the control cabinet

BURKERT 20042609 BURKERT 8652 AirLINE Quick Adapter in stainless steel or anodised aluminium

Product propertiesDescription
AirLINE Quick Adapter PlateStainless steel 1.4301 / Anodised aluminium
Pneumatic connectionStainless steel 1.4401 / Nickel-plated brass
Valve functions per station8, 16, 24, 32, 40 and 48
Pneumatic Supply / ExhaustPush-in D 10 mm, 3/8"
Pneumatic working portsPush-in D 6 mm, 1/4"

Circuit Functions

Standard Functions

  • Circuit function C (CF C): 3/2-way solenoid valve, servo-controlled, normally closed.
  • Circuit function D (CF D): 2 × 3/2-way solenoid valve, servo-controlled, normally open.
  • Circuit function H (CF H): 5/2-way solenoid valve, servo-controlled. Pressure applied via port (1).
  • Circuit function L (CF L): 5/3-way solenoid valve. In middle position all ports locked.
  • Circuit function M (CF M): 5/3-way solenoid valve. In middle position ports 2 and 4 ventilated.
  • Circuit function N (CF N): 5/3-way solenoid valve. In middle position ports 2 and 4 exhausted.
  • Circuit function Z (CF Z): 5/2-way solenoid valve. Impulse variant with 2 coils.
  • Circuit function C (CF C): 3/2-way solenoid valve, servo-controlled, normally closed.
  • Circuit function H (CF H): 5/2-way solenoid valve, servo-controlled.
  • Circuit function L (CF L): 5/3-way solenoid valve, servo-controlled. In middle position all ports locked.

Approvals and Conformities

Conformity and Standards

In accordance with the Declaration of Conformity, the product is compliant with the EU Directives. Type Rating (NEMA 250): Type 4X in closed enclosures (8652 with stainless steel variant).

  • Explosion protection: ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
  • North America (USA/Canada): UL Listed (UL 61010-1). UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Division 2).
  • China Compulsory Certification (CCC): Suitable for import and use for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

BURKERT 20042609 BURKERT 8652 dimensions for 4-, 8- and 12-fold variants

VariantABCmn
4-fold66-4 x M531
8-fold351118 x M572
12-fold7715410 x M5113

Variant 16-, 20- and 24-fold

BURKERT 20042609 BURKERT 8652 dimensions for 16-, 20- and 24-fold variants

VariantABCDmm'n
16-fold with intermediate supply11222410 x M5114.3774
20-fold with intermediate supply13426810 x M5158.31175
24-fold with intermediate supply15631210 x M5158.311116
16-fold without intermediate supply9919810 x M5-15-4
20-fold without intermediate supply12124210 x M5-19-5
24-fold without intermediate supply14328610 x M5-23-6

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

BURKERT 20042609 BURKERT 8652 installation situation inside the control cabinet

Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. Technical data of Type 6534 valves, SIA variant correspond to standard device data. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Example Configuration

The following illustration shows a network with the example of AirLINE Type 8652 with Industrial Ethernet variant (PROFINET IO, EtherNet/IP, Modbus TCP, EtherCAT, CC-Link IE Field Basic) as master valve terminal and various AirLINE Type 8652 with büS variant as slave valve terminals.

BURKERT 20042609 BURKERT 8652 network example configuration with Industrial Ethernet