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Pilot-operatedStainless steel wetted partsZero leakage

Yoshitake GP-1000TSS Pressure Reducing Valve for Air and Gases

Yoshitake GP-1000TSS pilot-operated pressure reducing valve for air and non-corrosive gases. Features stainless steel wetted parts, 0.1-1.0 MPa inlet pressure, and zero leakage.

Yoshitake GP-1000TSS Pressure Reducing Valve for Air and Gases

Yoshitake GP-1000TSS and GP-1000TAS are pilot-operated pressure reducing valves designed for air and non-corrosive gases. The GP-1000TSS features stainless steel wetted parts, while the GP-1000TAS is constructed entirely of stainless steel for maximum corrosion resistance. They offer a stable reduced pressure with an inlet pressure range of 0.1 to 1.0 MPa and zero valve seat leakage.

Features

  1. Stainless steel is used for wetted parts (GP-1000TSS) and all parts (GP-1000TAS), improving corrosion resistance.
  2. Free of valve seat leakage. Improved workability as a result of refinement of sliding parts.
  3. Simple and robust internal structure.

Yoshitake GP-1000TSS cross section of GP-1000TAS

Specifications

ItemDescription
ApplicationAir, Other non-dangerous fluids
Inlet pressure0.1-1.0 MPa
Reduced pressure0.05-0.9 MPa
Adjusted reduced pressure90% or less of inlet pressure (gauge pressure)
Minimum differential pressure0.05 MPa
Maximum pressure reduction ratio20:1
Application temperature5-80°C
Valve seat leakageNone
ConnectionJIS 10K FF flanged

Material

PartMaterial
BodyCast stainless steel
ValveStainless steel (NBR contained)
Valve seatStainless steel
Piston, cylinderStainless steel
DiaphragmStainless steel

WARNING

Use on a compressed air system with air from oil-free compressors may cause deterioration of rubber parts in a short time (ozone crack). Please consult with us before such installation.

Dimensions (mm) and Weights (kg)

Nominal sizeLH1HWeight
15A15067288 (298)8.3 (8.5)
20A15567288 (298)8.8 (9.0)
25A16070303 (313)10.5 (10.7)
32A19085326 (336)14.8 (15.0)
40A19085326 (336)15.3 (15.5)
50A22096350 (360)20.8 (21.0)

The above values in parentheses are the dimensions and weights of the GP-1000TAS.

Yoshitake GP-1000TSS dimensions drawing

Performance Charts

Loading Air Pressure-set Pressure ChartYoshitake GP-1000TSS loading air pressure-set pressure chart

Specifications Selection ChartYoshitake GP-1000TSS specifications selection chart Find the intersection point of the inlet and reduced pressures. If the intersection point is within range (A), the pressures are controllable. The valve does not fulfill specified performance if the intersection point lies in range (B).

Table of Corrected Cv ValuesYoshitake GP-1000TSS table of corrected Cv values If the inlet pressure exceeds 0.7 MPa, and the pressure reducing ratio exceeds 10:1, find the appropriate correction coefficient C using chart above, and multiply the rated Cv value, and obtain the corrected Cv value.

Flow Characteristic ChartYoshitake GP-1000TSS flow characteristic chart

Pressure Characteristic ChartYoshitake GP-1000TSS pressure characteristic chart This chart shows variation in reduced pressure when the inlet pressure of 1.0 MPa is changed between 0.3 MPa and 1.0 MPa while the reduced pressure is set at 0.1 MPa.

Nominal Sizes Selection Chart (Fluid: 20°C Air)Yoshitake GP-1000TSS nominal sizes selection chart

Operation

Yoshitake GP-1000TSS operation components diagram

No.Parts name
1Body
5Diaphragm
8Adjusting spring
9Adjusting screw
11Main valve
12Main valve seat
14Piston
15Cylinder
18Pilot valve
19Pilot valve seat
28Strainer
42Inlet press. passage
43Reduced press. Sensing port
44Diaphragm chamber

The pressure reducing valve reduces pressure by the throttling the valve. The valve is composed of the main valve and main valve seat for throttling, and adjusting spring, diaphragm, pilot valve, and piston for pressure sensing and activation.

  1. When the pressure reducing valve is mounted correctly, releasing the compression of adjusting spring allows the spring to close main valve and pilot valve. Slowly open the gate valve and allow the high pressure fluid to flow in.
  2. Turing adjusting screw clockwise compresses the spring, which flexes diaphragm to open the pilot valve.
  3. Inlet pressure via inlet pressure passage and pilot valve enters the upside of the piston. The pressure overrides the pressure on the downside of the main valve and the load of main valve spring, to open the main valve. The fluid then begins to flow from the inlet side.
  4. Reduced pressure is led to diaphragm chamber via reduced pressure sensing port. The diaphragm receives the reduced pressure to be balanced with the adjusting spring load, and control the pilot valve travel.
  5. The change of pilot valve travel changes the flow rate of fluid to the upside of the piston, and controls the main valve travel to obtain appropriate reduced pressure.

Exploded Drawing

Yoshitake GP-1000TSS exploded drawing and parts list